Analytical simulation and PROFAT II: a new methodology and a computer automated tool for fault tree analysis in chemical process industries

Fault tree analysis (FTA) is based on constructing a hypothetical tree of base events (initiating events) branching into numerous other sub-events, propagating the fault and eventually leading to the top event (accident). It has been a powerful technique used traditionally in identifying hazards in nuclear installations and power industries. As the systematic articulation of the fault tree is associated with assigning probabilities to each fault, the exercise is also sometimes called probabilistic risk assessment. But powerful as this technique is, it is also very cumbersome and costly, limiting its area of application. We have developed a new algorithm based on analytical simulation (named as AS-II), which makes the application of FTA simpler, quicker, and cheaper; thus opening up the possibility of its wider use in risk assessment in chemical process industries. Based on the methodology we have developed a computer-automated tool. The details are presented in this paper.     

Improvement of Mechanical Properties of CrNiMoCuTi Stainless Steel With Addition of Vanadium

 The effect of vanadium (V) addition on the mechanical properties of a Cr Ni Mo Cu Ti stainless steel was studied and its influence on microstructural changes was also investigated. Results indicate that the structure of the solution treated specimens mainly comprises of austenite martensite, and adding V leads to the formation of a considerable amount of ferrite. Under this condition, austenite phase is not mechanically stable, and transforms to martensite by plastic deformation. The addition of 05% - 10% (in mass percent) of V increases the hardness and the strength of the 80% cold rolled and aged steel, without any effect on ductility. Improvement in mechanical properties is presumably attributed to the formation of a small amount of ferrite in the primary structure, and the formation of certain precipitates is accelerated by the addition of V during aging. By contrast, excessive V decreases the strength and ductility simultaneously. This is due to the strong effect of ferrite formation compared to the beneficial effect of precipitation. The loss of ductility caused by adding higher amount of V is due to the formation of ferrite phases which in turn are suitable nucleation sites for crack propagation.     

Polyphenols attached graphene nanosheets for high efficiency NIR mediated photodestruction of cancer cells

Green tea-reduced graphene oxide (GT-rGO) sheets have been exploited for high efficiency near infrared (NIR) photothermal therapy of HT29 and SW48 colon cancer cells. The biocompatibility of GT-rGO sheets was investigated by means of MTT assays. The polyphenol constituents of GT-rGO act as effective targeting ligands for the attachment of rGO to the surface of cancer cells, as confirmed by the cell granularity test in flow cytometry assays and also by scanning electron microscopy. The photo-thermal destruction of higher metastatic cancer cells (SW48) is found to be more than 20% higher than that of the lower metastatic one (HT29). The photo-destruction efficiency factor of the GT-rGO is found to be at least two orders of magnitude higher than other carbon-based nano-materials. Such excellent cancer cell destruction efficiency provided application of a low concentration of rGO (3 mg/L) and NIR laser power density (0.25 W/cm²) in our photo-thermal therapy of cancer cells.     

Evolution of manufacturing parameters in Al/Ni3Al composite powder formation using blending and mechanical milling processes

Aluminu–matrix composites produced by Ni₃Al intermetallic particles are increasingly used in aerospace and structural applications because of their outstanding properties. In manufacturing of metal–matrix composites using powder metallurgy blending and milling are important factors. They control the final distribution of reinforcement particles and porosity in green compacts which in turn, strongly affect the mechanical properties of the produced PM materials. This paper studies different conditions for producing composite powders with uniform dispersion of Ni₃Al particles in aluminum powders and improved physical and mechanical properties. The results indicated that an intermediate milling time for fabrication of composite powder, better than prolonged and shortened ones, causes better microstructure and properties. It was shown that addition of 5 vol.% Ni₃Al particles, produced by 15 h mechanical alloying to aluminum powders, and then 12 h blending operation provides an appropriate condition for producing Al–Ni₃Al composite powder.     

Synthesis and Characterization of AgCl Nanoparticles Under Various Solvents by Ultrasound Method

Nano-structures of AgCl have been prepared by reaction between AgNO₃ and KCl under ultrasound irradiation. Particle sizes and morphology of nanoparticle are depending on temperature and reaction time. The effects of these parameters in growth and morphology of the nano-structures have been studied. The solvents have noticeable influences on the morphology of the silver chloride particles. With an increase in the temperature and reaction time, growth toke place on more nuclei. As a result, an increase in temperature and reaction time led to increase of particle size. The physicochemical properties of the nanoparticles were determined by X-ray diffraction and scanning electron microscopy.     

Microwave-assisted encapsulation of citric acid using hydrocolloids

This study elucidates the capability of a novel technique for producing microcapsules at an enormously short time and low cost. This technique is based on the difference between dielectric constants of core and coat materials. Edible citric acid was mixed with various biomacromolecules at ratios of 1:5, 1:10, and 1:100. Each mixture was treated up to 600 s at various powers (120–1200 W) in a microwave oven. Subsequently, the microcapsules were separated by distinct sieves, and their apparent structure and quality were evaluated using binoculars, and photographs were taken for visual comparisons. Our observations showed that only five hydrocolloids were able to produce high-quality and efficient encapsulation [casein > inulin > carboxymethylcellulose (CMC) > low methoxyl (LM) pectin (9/5%) > sorbitol]. Moreover, the highest coating efficiency was seen at highest intensity (1200 W) at a mixing ratio of 1:10. Furthermore, the optimum treating time periods for those five efficient coating materials were about 400, 75, 400, 100, and 100 s.     

A transformation technique to estimate the process capability index for non-normal processes

Estimating the process capability index (PCI) for non-normal processes has been discussed by many researches. There are two basic approaches to estimating the PCI for non-normal processes. The first commonly used approach is to transform the non-normal data into normal data using transformation techniques and then use a conventional normal method to estimate the PCI for transformed data. This is a straightforward approach and is easy to deploy. The alternate approach is to use non-normal percentiles to calculate the PCI. The latter approach is not easy to implement and a deviation in estimating the distribution of the process may affect the efficacy of the estimated PCI. The aim of this paper is to estimate the PCI for non-normal processes using a transformation technique called root transformation. The efficacy of the proposed technique is assessed by conducting a simulation study using gamma, Weibull, and beta distributions. The root transformation technique is used to estimate the PCI for each set of simulated data. These results are then compared with the PCI obtained using exact percentiles and the Box-Cox method. Finally, a case study based on real-world data is presented.     

Study of the sensitivity and resonant frequency of the torsional modes of an AFM cantilever with a sidewall probe based on a nonlocal elasticity theory

A relationship based on a nonlocal elasticity theory is developed to investigate the torsional sensitivity and resonant frequency of an atomic force microscope (AFM) with assembled cantilever probe (ACP). This ACP comprises a horizontal cantilever and a vertical extension, and a tip located at the free end of the extension, which makes the AFM capable of topography at sidewalls of microstructures. First, the governing differential equations of motion and boundary conditions for dynamic analysis are obtained by a combination of the basic equations of nonlocal elasticity theory and Hamilton's principle. Afterward, a closed‐form expression for the sensitivity of vibration modes has been obtained using the relationship between the resonant frequency and contact stiffness of cantilever and sample. These analysis accounts for a better representation of the torsional behavior of an AFM with sidewall probe where the small‐scale effect are significant. The results of the proposed model are compared with those of classical beam theory. The results show that the sensitivities and resonant frequencies of ACP predicted by the nonlocal elasticity theory are smaller than those obtained by the classical beam theory. Microsc. Res. Tech. 78:408–415, 2015. © 2015 Wiley Periodicals, Inc.     

Wrapping carbon nanotubes by biopolymer chains: Role of nanointerfaces in detection of vapors in conductive polymer composite transducers

Chitosan (CS) and hydrophobic‐modified chitosan (HM‐CS) chains were wrapped onto multiwalled carbon nanotubes (MWNTs) and introduced to polyvinyl alcohol (PVA) matrices as nanohybrid conductive polymer composites (CPCs) for detection of polar vapors. The effect of grafted alkyl groups on polarity of CS chains were studied by quantum mechanics (QM). The designed composites were applied as sensitive layers to clarify the response mechanism in CPCs gas sensors. It was realized that the wrapped biopolymers intensely influenced the sensitivity of the composites. Experiment results specified that the nature of biomacromolecules and their interactions with vapor molecules affects the resistance change in CPCs. The higher interaction of CS with polar vapor molecules caused more plasticization of polymer segments in the MWNTs connections. Such phenomenon enhanced the resistance change in the presence of analytes. Moreover, it was inferred that the semiconductor character of MWNTs has an important effect in the final signals. The more polar structure of CS in comparison with HM‐CS enhanced the adsorption of vapor molecules on the surface of MWNTs, and the electron donor analytes decreased the conductivity of p‐type MWNTs increasing the final responses. The presented results corroborate that the performance of CPCs gas sensors could be finely tuned through manipulation of the nanointerfaces. POLYM. COMPOS., 37:2803–2810, 2016. © 2015 Society of Plastics Engineers     

Synthesis and Characterization of AgBr–Silk Nanocomposite Under Ultrasound Irradiation

The growth of silver bromide nanoparticles on silk yarn was achieved by sequential dipping in alternating bath of potassium bromide and silver nitrate under ultrasound irradiation. The effect of concentration, power of ultrasound irradiation and the numerous of sequential dipping steps in growth of the AgBr nanoparticles on silk yarn were studied. The samples were characterized with powder X-ray diffraction (XRD), scanning electron microscopy (SEM) and Inductive Coupled Plasma (ICP). The lower average size and the higher crowded AgBr nanoparticles upon silk yarn are the result of using ultrasound irradiation.